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Operational Management Plan 2015
Attached to the e-mail MCU14/0096 Applicants Response to SARA's Information Request.
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Log in to see the plans as drawnOperational Management Plan Aquaculture (Animal Husbandry Type 1 – Traditional) 3/15 & 4/15 Production Street, Noosaville RPD: Lot 3 and 4 on SP184297
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1 Introduction Oceanic Technologies Pty Ltd ABN 26 155 012 310 was formally incorporated 5th January 2012 and now trades as Noosa Eco-Marine. The company has formed to take advantage of the growing market in aquaculture particularly in the premium product of farmed table fish such as giant grouper and gold spot cod delivered live to market. These live fish command a significant price premium. Oceanic Technologies Pty Ltd has developed its experience and skills over a period of 20 years and has now piloted the reliable production of healthy saleable live fish via its unique small R.A.S. (Recirculated Aquaculture System) 6 x 2.5m tanks. This system allows for the intensive production of farm fish indoors and represents a substantial input saving in land cost and allows Oceanic Technologies Pty Ltd to operate with extreme flexibility, enhanced quality control and reliable production output. The uniquely effective Oceanic Technologies Pty Ltd system allows for reliable production capacity utilising pure oxygen injection, advanced electronic management and the use of specifically designed filtration systems to ensure water quality. All operational requirements are therefore able to be kept within narrow parameters for ideal fish growing conditions. The system also delivers and exceeds all environmental operating conditions with close to zero effluent discharge, which can therefore be discharged into normal municipal sewage outlets. In addition, the system minimises overall energy and feed inputs and achieves 1metric ton (1000 Kg) output per annum for each 2.5m tank. The intention of Oceanic Technologies Pty Ltd is now build on its established processes and to expand production to 12 tonne per annum (2015/2016) utilising a larger R.A.S modelled on the current technology plus installing two additional 40,000 L grow tanks. Following reliable production over a 24 month period an additional 2 x 40, 000 L of grow tanks will be installed delivering 30 tonne per annum (2018/2019) live fish to market. Following reliable production for a further 24 months an additional 4 x 40,000 L of grow tanks and filtration system will be installed in the adjoining shed to bring total production to 60 tonne per annum. 2 Product Overview 2.1 Species and Quantity of Fish 1) Giant Grouper (Epinephelus lanceolatus) 2) Barramundi (Lates calcarifer) 3) Flowery Cod (Epinephelus fuscoguttatus) 4) Cobia (Rachycentron canadum) Not all of the species listed above will be grown at once however the Giant Grouper is our preferred species as we have experience growing these and find them to be a hardy fast growing fish that gets a high price when sold both chilled and live. Barramundi will be introduced into the system first to test the system for any faults. Barramundi fingerlings are readily obtainable, hardy and cheap to buy, this makes them an ideal choice for this purpose. We will continue to stock the system with
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barramundi in the future because there is an existing market with demand for the fish both Live and chilled product. Trials will be carried out on the Flowery Cod and Cobia to see if they are a viable species to grow in a RAS. Only 2 species of fish will be grown in our planned 30 tonne system, when we expand to 60 tonne we will take on a third species. 2.2 Fingerling Source. The Giant Grouper will be sourced from Finfish Enterprises hatchery facility in Cairns (Formally Northern Fisheries Centre). The Barramundi will be sourced from Robarra in South Australia. The Flowery Cod will be sourced from Finfish Enterprises hatchery facility in Cairns (Formally Northern Fisheries Centre). The Cobia will be sourced from Bribie Island Research Centre. 2.3 Stocking Densities In past trials we have found that the Giant Grouper fill the entire water column allowing us to have an average stocking density of 75 Kg/m3 with a maximum density of 100kg/m3. With past experience on other farms we have found that Barramundi can also be grown using the same stocking densities as the Giant Grouper. The stocking densities of the Cobia and Flowery Cod are unknown until we do our own trial on the stocking densities. Our experience with Gold spot cod which are similar in behaviour to the Flowery Cod has shown us that they can’t be grown at densities as high as Giant Grouper and Barramundi as they like to sit on the bottom of the tank which limits their stocking densities in tanks with low diameter to depth ratios like our grow tanks. Bribie Island research Centre lead scientists have told us they believe a maximum stocking density of 40kg/m3 should be achievable with the Cobia which is very low but they grow twice as fast as the other species so this means we can get 2 crops to 1 of the other species which should make up for the low achievable stocking densities. 3 Location Our proposed facility is located at 15 Production Street, Noosaville Queensland. Our company currently secured a 3 x 3 x 3 lease on shed 4/15 Production St and the first right of refusal on the adjoining shed 3. The property has town water supply, Single phase and 3 phase power supply and connection to municipal sewer. 4 Farming Methods and Aquaculture Equipment 4.1 Farming Method At our chosen site we will be operating a Recirculating Aquaculture System (RAS). The fish will be cultured in tanks from 6m3 to 40m3. We will be turning the water
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over in the tanks 1.5 times an hour during feeding and 2 times an hour when feeding is completed. The effluent water from the grow tanks will go through a 60micron drum filter then flow into an aboveground sump. From the sump the water will be pumped through a Protein skimmer where ozone will be injected. The water from the protein skimmer will then enter a Moving Bed Bio Reactor (MBBR) containing a mixture of k1 Kaldness biomedia and the new mutag bio chip at a ratio of 1:1. The water will then flow into the sump where it will be pumped back to the grow tanks. A Denitrification tank will also be incorporated in the system. The Denitrification tank will draw raw water from the return pipe from the grow tanks. The Denitrification tank contains k1 Kaldness bio media and the water is pumped into the bottom of tank and flows up through the media and then flows out the top into a 200 ltr drum. From the drum the water is pumped up into the MBBR where any excess Nitrogen (N2) gas can be gassed off. Waste from the Protein skimmer will be used as the carbon donor for the de nitrification tank. This waste will be dosed into the de nitrification tank to keep the ORP between -50-+50 mv any excess waste from the protein skimmer will be pumped into the waste storage tank. Discharge water will be drawn from the return pipe from the grow tanks at a rate of 4800ltrs per day per shed so a total of 9600 ltrs per day which equates to 3% of the system total volume. The drum filter will be washed using fresh water and will be discharged into the sewer in the early stages. In the early stages the total volume will only be 160000ltrs so we will use 4800ltrs of system water and 5200ltrs of water to wash the drum filter screens. As the system grows we will install 2 x 35000ltr settling tanks which will contain fresh water to wash down the drum filter screens. One tank will supply the water to clean the drum filter screens while the other tank is settling the solids out. When the solids are settled (after a 24hr period) the sludge will be pumped out into the waste storage tank then the tank will be topped up with more fresh water and used to supply water to the drum filter wash down. When the waste water from the drum filter is pumped into the settling tank it will be dosed with Polyacrylamide to act as a flocculent, this will allow the solids to settle to the bottom of the settling tank where it can be pumped out into the waste storage tank. 4.2 Aquaculture Equipment Poly tanks from 6m3 to 40m3 60micron drum filter Protein skimmer Moving Bed Bio Reactor (MBBR) Denitrification tank 5 Livestock Environment Management and Monitoring 5.1 Water quality parameters will be monitored and recorded as follows Water quality Method of testing Testing regularity Recording Parameter method PH Sensor Constant Computer logged PH Manual Weekly Hard copy on file
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Ammonia (TAN) Manual Weekly Hard copy on file Nitrite NO2 Manual Weekly Hard copy on file Nitrate NO3 Manual Weekly Hard copy on file ORP (Outlet of Sensor Constant Computer logged protein skimmer to control ozone output) ORP (de nitrifying Sensor Constant Computer logged tank to control carbon donor dosing) Carbon Dioxide CO2 Sensor Constant Computer logged Dissolved Oxygen Sensor Constant Computer logged Salinity Sensor Constant Computer logged Temperature Sensor Constant Computer logged Form to be used to record water quality manually is in Appendix B
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5.2 Water quality reaction plan
Water quality Low High Emergency Plan
Parameter setpoint setpoint
PH 7.8 8.2 Manually test and adjust with
Hydrated lime to increase PH or
Hydrochloric Acid to decrease PH
Ammonia (TAN) N/A 1ppm Inspect grow tanks for dead fish
Inspect Bio filter for correct
operation.
Reduce feed rate equal to the
date of last acceptable ammonia
test. Increase feed rate at slower
rate to allow bio filter bacteria to
grow. If ammonia levels increase
to high levels ensure there is
enough bio media in bio filter.
Nitrite NO2 N/A 1ppm Check De nitrification tank for
correst dosing of carbon donor
and ORP level correct to ensure
there is no nitrite build up in de
nitrification tank outlet.
Inspect Bio filter for correct
operation.
Reduce feed rate equal to the
date of last acceptable ammonia
test. Increase feed rate at slower
rate to allow bio filter bacteria to
grow. If ammonia levels increase
to high levels ensure there is
enough bio media in bio filter.
Nitrate NO3 N/A 200ppm Check denitrification for correct
operation. Check for correct ORP
reading. Ensure at 3% of system
water is being discharged.
Decrease feed rate until solution
is found.
ORP (Outlet of +300mv +350mv If below 300mv check ozone
protein skimmer to generator for correct operation
control ozone including ORP Probe. Check
output) oxygen generator that produces
oxygen for the ozone generator.
If above 350mv turn ozone
generator off immediately. Check
ORP probe and recalibrate then
turn on ozone generator and
monitor for correct operation.
ORP (de nitrifying -50mv +50mv If below -50mv check dosing
tank to control pump for correct operation and
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carbon donor check Nitrite levels in system
dosing) water to ensure nitrite levels are
not at high levels. If above +50mv
check oxygen level in tank to
ensure it is <2mg/l check flow rate
to ensure there is a 2hr dwell time
Carbon Dioxide CO2 N/A 20mg/l Check maintenance log to Ensure
probe has been recalibrated to
manufacturers recommendations.
Check protein skimmer and
MBBR for correct air flow to
ensure CO2 is being gassed off.
Dissolved Oxygen 4mg/l N/A When low set point triggered turn
on manual bottled oxygen to feed
oxygen into emergency diffusers
in grow tanks immediately. Check
oxygen generator for correct
operation. Check water flow is
sufficient in grow tank that has low
oxygen. Clean oxygen probe,
check membrane for damage and
check maintenance log to ensure
probe has been calibrated to
manufacturers recommendations.
Salinity 13ppt 22ppt Check storage tank to ensure
supply water is correct salinity
then adjust accordingly
Temperature 25C 33C Check heater/ chiller for correct
operation
6 Biosecurity
6.1 Animal source
Animals should be obtained from disease-free farms or sources only, after
appropriate health testing and disease-free certification by a reputable veterinary
laboratory; disinfect eggs or larvae where appropriate, quarantine (isolate) all animal
introductions from the rest of the farm for an appropriate period of time. The length of
quarantine time depends on the species of aquatic animal and potential disease or
parasite. Contact DPI&F veterinary and extension officers for advice.
b) Seek advice on appropriate preventative treatments for parasites to all introduced
animals while still in quarantine.
6.2 Hygiene
a) Seek advice on the disinfection of eggs or larvae prior to use.
b) Remove sick and dying animals as soon as possible and treat in a quarantine
section or dispose of appropriately, so there is no contamination of the farm animals
or aquatic environment.
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6.3 Record Keeping a) Record all introductions and disposals of aquatic animals; include their source or destination. b) Record all outbreaks of sickness and deaths. c) Measure and record growth rates.
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6.4 Chemical use
a) Ensure all personnel are aware of the hazards of the chemicals used, and that
they have training on the storage, use and handling of the chemicals used and are
provided with appropriate protection gear to the chemical. This will be clearly stated
at the staff induction process.
b) Comply with the regulations on the use of chemicals in aquaculture. Be aware of
the chemicals registered for use in aquaculture and the need to consult a registered
vet. No antibiotics or feeds containing antibiotics are to be used whatsoever – you
must consult a vet. If you use anything that is not registered or prescribed you will be
in breech of the legislation. Controls over the supply and use of Agvet chemicals in
Queensland are provided for in legislation, in particular the Agricultural and
Veterinary Chemical (Queensland) Act 1994 (Agvet Code), the Chemical Usage
(Agricultural and Veterinary) Control Act 1988 (Chemical Usage Act), Agricultural
Chemicals
Distribution Control Act 1966 and The Health (Drugs and Poisons) Regulation
1996 (What Veterinary Surgeons Need to Know).
7.5 Disease
7.5.1 Disease Monitoring
Our RAS will be constantly monitored for any signs of disease by both daily
observation and weekly testing of sample fish. On a weekly basis we intend to take
sample fish from each tank throughout the system and take samples of mucus and
gill cuttings and observe through a microscope any signs of parasites or early signs
of the presents of disease
7.5.2 Disease Identification
If there is any suspicion that there is a disease on the premises you must notify the
Department in accordance with the Disease Notification Procedure. The criterion for
notification of disease is if there is any unusual mortality in conjunction with ANY
TWO of the following criteria:
a) Animals coming to the edge or water surface of the pond/tank/cage.
b) Animals demonstrating unusual swimming patterns.
c) Reduced feeding and failure to thrive.
d) Unusual changes in the physical appearance of the animal such as red or black
colouration of prawn, ulcers or mouldy growth on skin, blackening of skin, pop eye,
erosion of fins and tails, fouling of gills etc.
7.5.3 Disease Management
a) Isolate any animals showing signs of any disease or ectoparasitic infestation to
affected tanks only.
b) Prevent bird, animal, vehicle and human vectors from spreading disease through
the farm/hatchery.
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c) Personnel should work on the healthy animals each day before they have any
contact with the sick ones.
d) Obtain veterinary laboratory assistance to determine the cause(s) of any losses;
always attempt to get a diagnosis.
e) Where appropriate/requested collect sick specimens of affected aquatic animals
for laboratory examination
f) Seek advice from the Department on the destruction, disposal and disinfection
methods for diseased and dead aquatic animals.
g) Chemicals and therapeutics are to be used only on the advice of an aquaculture
veterinarian, and withdrawal times must always be observed.
7.5.4 Disease Emergencies
If you suspect a disease outbreak, there are steps you can take to limit the spread of
the disease and protect healthy animals. As well as advising Fisheries Queensland
of a disease, you should:
isolate any animals showing signs of disease or infestation in separate ponds
and tanks
quarantine all equipment from other ponds and tanks
prevent birds, animals, vehicles and humans from spreading disease through
the farm
tend to healthy animals each day before you have any contact with sick ones
Collect specimens of affected aquatic animals for laboratory examination fill
out the Fin Fish Lab exam form (Appendix A) and send to below address.
Safely dispose of diseased and dead animals, and effluent water.
Biosecurity Sciences Laboratory
Health and Food Sciences Precinct
Specimen receipt (Loading Dock 12)
39 Kessels Road, Coopers Plains Qld 4108
Phone: 07 3276 6062 (Aquatic Pathologist - submission enquiries)
Fax: 07 3216 6620
7.5.5 Disease Notification Procedure
Under Section 100 of the Fisheries Act 1994 ‘A person who knows or reasonably
suspects a fisheries resource or a fish habitat is showing signs of disease, or knows
or reasonably suspects disease may be in fisheries resources or a fish habitat, must
immediately notify the chief executive or an inspector’
An aquaculture licence or permit holder must therefore notify a Fisheries Research
Centre or a Fisheries Extension Officer or the Queensland Boating and Fisheries
Patrol (QB&FP) of the occurrence of, or the possibility of, a disease outbreak.
Officers may be contacted by calling the Call Centre on 13 25 23 Friday (excluding
public holidays) or DPI&F after-hour emergency number 3830 8550 for suspected
exotic disease The Fisheries or QBFP Officer will then contact the designated DPI&F
expert for the particular event and will receive advice on an appropriate course of
action, eg site inspection, sample collection etc. The reporting aquaculturist will then
be advised of this course of action. In instances of disease in freshwater or marine
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aquaculture the regional expert will be: Duty Fish Pathologist (or Laboratory Manager) Animal Research Institute, Yeerongpilly Department of Primary Industries and Fisheries TEL: (07) 3362 99471 (w) 7.5.6 Farm Procedures to prevent spread of disease Foot baths and hand washing facilities will be placed at both of the entries to the juvenile and grow out system. Foot baths and hand washing facilities will be available at the entrance to the quarantine system. If the facility is to be managed by 1 person at any time, the grow out facility and juvenile system must be maintained before entering the quarantine system. If it is required to go back into the grow out or juvenile system then the employee must change into clean clothes and put dirty clothes into laundry baskets supplied. The employee must wash themselves down with disinfectant wash shoes in foot bath and then enter the facility. Water is never to be swapped between systems and discharged; water from quarantine system must be discarded into approved waste disposal system. Water can be moved between juvenile and grow out if there are no signs of disease in either part of the facility. All employees are to stay away from trucks bringing in replacement water and at no time are water truck drivers allowed inside the facility. When loading market sized fish into transport trucks the fish must be taken outside to be loaded and then the vessels containing the fish are to be washed with chlorine and left in the sun for 24hrs before bringing back into the facility, at no time are the delivery drivers allowed into facility. 8 Feed Feed will be sourced from Big Nutrition in Brisbane. The food they import is Ewos which is a Norwegian company that has a feed plant in Vietnam where our food is produced. The food is tested for Land animal based protein so it only contains plant and marine based protein. We have been using this food in our pilot system and we have achieved excellent food conversion ratios (FCR) and specific growth rates (SGR) 9 Waste Management 9.1 Waste Water Management We have obtained approval from Unity Water trade waste department to discharge our waste into the sewer connection. This discharge will have analogue monitors to monitor flow rate and salinity. The information will be accessible by unity water by GPRS to allow them to monitor the discharge 24/7. We will also be monitoring and logging the data using our own monitoring system.
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All water to be discharged will be pumped into our 22500ltr waste storage tank where it will be dosed into the council sewer at a maximum rate of 7l/m to stay under our 10000ltr / day discharge allowance. A u-trap will be placed in the discharge pipe with a tap so samples of the waste water can be taken by any regulatory government departments. The waste water flow rate and salinity will be monitored by inline sensors and the data logged by our monitoring system, PC’s and remotely by unity water. 9.2 Mortalities Mortalities will be kept in our onsite freezer if we have a large mortality event the dead fish will be loaded into our utility which will be lined with plastic and taken to the Local Noosa landfill site. 9.3 Fish Escape Prevention Our intension was to screen the outflow from the facility to the waste storage tank. The viscosity of this waste will be too low to flow through screens without constant, serious fowling which will add a large amount of labour cost to keep operational. The waste will go into the storage tank and be in there for up to 48 hours. Any escape fish or larvae that enter this anoxic environment would not survive anymore that a few minutes therefore it would be impossible for fish or larvae to escape this way. Our RAS being a closed system does not allow the escape of fish and as discussed if fish do enter the waste tank they will be dead within a few minutes and the bodies would most likely be consumed by the bacteria that will colonise this storage tank. 10 Water Collection The input water to top up the system will be trucked in, using our existing transport truck that has a capacity of 12500ltrs, from Noosa River which is 2.8klm away. The water is of good quality and is of the correct salinity for our system. We have been collecting water from Noosa River for our pilot system for the past 3 years and have found it to be a reliable source of good quality seawater.